Prusa MK2.5S DUET 3 Mini 5+ conversion

This was the first Prusa I ever bought almost 5 years back, and that has probably done more than 10000 printing hours with hardly any problems during that time. Unfortunately, last fall, the first magic smoke escaped its electronics housing, and that was when the power connector of the heated bed melted. At that point, I was able to just replace it with a new one, but only a couple of weeks later, the machine greeted me again with a nasty smell and another bed heating error. After looking at the electronics, I realized that it was even worse than last time because both power input connectors melted right in their socket. Hence, the terminal blocks were not salvageable anymore. I could have de-soldered them, but I thought I save myself the hassle and put a new board in it because I need a reliable machine and not one where every bunch of weeks, something breaks. A new Rambo Mini with at least 5-year-old technology, which would have been the easiest option, would have cost me almost 100€, so I thought about alternatives.

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Stefan Hermann
ARTILLERY Hornet 3D Printer - First Look

I usually don’t post write-ups of live streams that I did because it doesn’t happen that often that I’m really impressed by a product right after unboxing it. This time it was a little different and even though for the moment, this won’t be a full review I wanted to post my impressions on this beginner 3D printer that I got during the stream and now, after using it for a bit. And c’mon this is probably still more useful than some of the so-called “reviews” that you find in other places. It still might be worth checking other opinions on the long-term reliability of this machine. So let’s go!

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Stefan Hermann
Bang-Bang or PID Bed Temperature Control?

Over the last week, I’ve been putting the new DUET 3 Mini 5+ control board into my old Prusa Mk2.5, where the plugs of the control board burnt out. There will be a separate video on that experience coming very soon, so make sure to be subscribed for that and have selected the notification bell. My goal after this build was to get at least the same parts quality as with my newer Prusa MK3. The first parts were promising but on closer inspection I was able to see layer inconsistencies and first thought about backlash in the old z-axis leadscrew. After printing a simple cylinder it was even more obvious because there, a regular z-banding was clearly visible! On any other printer I would have said that this is the result of a wobbly z-axis but since I know the printing performance of this MK2, after probably 10000 hours of printing, very well, it was clear to me that this could not be the case right here.

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Stefan Hermann
The VORON 0 - A Mini, Fast & Awesome Core XY 3D Printer

This all started on a recent “The Meltzone Podcast” episode in which Tom and I somehow got on the topic of printing really fast…. Build a VORON he said, and this is what I did even though I never heard of VORON before and just can’t understand why! VORON is not a company that sells printers. VORON is an open-source project that started out as a one-person operation to build a no-compromise 3D printer that is quiet, clean and pretty and capable of operating for long amounts of time without constant tinkering. Over the year the engineering team, the community and also the number of VORON printers grew. They do have different size machines from the big and scalable VORON 2.4 to the mini VORON 0.

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Stefan Hermann
Testing BiMetallic Heat Breaks

The bi-metal heat break is the next evolution of the regular heat breaks that we know from our 3D printers. Let me first tell you what makes this multi-material assembly unique; let’s benchmark the ones I bought for my Ender-3 with extrusion tests and test prints and finally compare the standard Bowden solution to the $15 knock-off and $30 genuine part. Let me know down in the comments if you’ve ever used one of these heat breaks and if you’d rather do this upgrade instead of changing the whole hotend!

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First Thoughts: VORON 0 Kit from Formbot

Let me quickly tell you my thoughts on the VORON 0 Kit I recently bought from the FORMBOT Aliexpress store. This is not the full review, yet but since people constantly keep asking me about it, I thought it might be a good idea to summarize my experience so far.

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Stefan Hermann
Snapmaker 2.0 Review

The Snapmaker 2.0 is the second iteration of a modular motion system that can 3D print, laser engrave and cut as well as CNC route by changing the tool head and in it's biggest version comes at a premium price tag of 1800 bucks. Snapmaker reached out to me last fall and asked me if I wanted to take a look at their latest generation machine, which I almost declined! I just thought that such a modular system couldn't really work, because especially 3D printing and CNC routing have very different requirements in terms of movement and rigidity. A 3D printer should be light and fast, whereas a CNC router usually needs strong and very rigid axes. Well, I did some research and didn't find a lot of negative feedback about the machine, so I agreed to have them send me one over.

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Stefan Hermann
3D Printer Nozzle Camera

I often catch myself watching a 3D print for several minutes just because the process itself is so interesting. I like taking a closer look at things, so after seeing “chilicoke’s” nozzle camera, that he made for his Voron printer, I had to make one for myself.

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Stefan Hermann
Multi-material Coat Hook on the E3D Toolchanger

These coat hanger hooks were one of my first practical 3D prints I did years back when I got my first 3D printer and they served us very well. As you might know, we’re currently renovating, which also meant re-painting the staircase railing. The old hooks were fine, though they scratched the paint and also regularly fell off while removing a jacket. For this reason, I thought that it was finally time to create a version 2 of it. I wanted to retain the general shape of the hook because that worked well though I wanted to add a soft padding that touched the railing. This way I could make it fit snuggly so that it’s safer in position and it also doesn’t scratch the paint. I could have just taped some felt on the inside of the old design, but hey, why do I have all of these fancy 3D printers? (That’s at least what my wife tends to ask.)

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Stefan Hermann
The Influence of Extrusion Temperature on Layer Adhesion

Nozzle temperature is the first parameter that you usually set for a filament. Manufacturers often provide a range of temperatures in which the material can be printed. Some just select the middle of that range and print with it but I'm sure most of you have already printed one of the various temperature towers that are available. While printing them, you set different temperatures for each step, which can be, for example, done in PrusaSlicer by inserting the custom GCode M104 S and then the temperature. I usually start at the highest and work my way up to the lowest, because the chance that the print fails is usually higher at low temperatures. Once finished, you select a temperature at which the printing results look the best, with minimum stringing, nice overhangs and bridges and smooth surfaces. But that's just part of the story and before we continue I'd be interested in how you usually select your nozzle temperatures, so post a comment down below!

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Stefan Hermann